AAAC Conductor (All Aluminum Alloy Conductor)

APPLICATION

AAAC (All Aluminum Alloy Conductor) are designed for reliable overhead power transmission and distribution in low & medium voltage electrical networks, with an exceptional strength-to-weight ratio and superior corrosion resistance. They are widely used in:
  • Urban and rural power grid renovation and overhead line expansion projects
  • Coastal and high-corrosion industrial area power distribution networks
  • Long-span overhead transmission lines for solar & wind farm grid connection
  • Rural electrification projects and secondary distribution lines
  • Hilly, mountainous and high-tension overhead line installations
These conductors can be installed on overhead transmission towers, utility poles, and long-span structures, with outstanding resistance to atmospheric corrosion, mechanical fatigue, and environmental aging, delivering a longer service life than traditional AAC conductors in harsh operating environments.

CONSTRUCTION

  • Conductor: High-strength heat-treated aluminum-magnesium-silicon alloy (Al-Mg-Si 6201-T81), Class 2 concentric stranded per IEC standards
  • Stranding Structure: Concentric lay stranded construction, uniform lay length for consistent mechanical and electrical performance
  • Surface Finish: Smooth, oxide-free surface for optimal electrical contact and enhanced corrosion resistance
  • Permanent Marking: Continuous length marking, alloy grade, size and standard compliance printed along the conductor length

CHARACTERISTICS

  • Voltage Rating: Suitable for LV/MV overhead lines up to 36 kV (customizable for higher voltage transmission networks)
  • Temperature Rating:
    • Continuous operating: 90°C
    • Emergency overload: 120°C (short duration)
  • Mechanical Performance: High tensile strength (min. 295 MPa for standard grade), excellent sag control for long-span installations
  • Corrosion Resistance: Superior atmospheric corrosion resistance, ideal for coastal, industrial pollution, and high-humidity environments
  • Electrical Performance: Stable DC resistance per international standards, excellent current-carrying capacity for efficient power distribution
  • Weight Advantage: Lower density than steel-reinforced conductors, reduced tower load and lower installation cost for long-span projects

STANDARDS

  • ASTM B399: Standard Specification for Concentric-Lay-Stranded Aluminum-Alloy 6201-T81 Conductors for Overhead Electrical Transmission
  • IEC 61089: Round wire concentric lay overhead electrical stranded conductors
  • BS EN 50182: European standard for round wire concentric lay overhead electrical stranded conductors
  • ICEA S-66-524: North American standard for overhead aluminum alloy conductors
  • AS/NZS 1531: Australian/New Zealand standard for overhead stranded aluminum alloy conductors
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